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Facilities
Our In-House Additional Facilities
Emkey Founders & Metallurgicals are committed to maintaining high standards of precision
and performance throughout our operations. Capability to produce critical castings,
Solution Partner for All Types of Casting, Machining, and Sub-Assembly Needs.
Balancing Machine
Air Leak-Testing
Laser Marking Machines
We are Manufacturer, Supplier, Exporter of Ready To Assemble Parts, Machined Metal Component Assemblies, Machined Assemble Parts, Assembly Parts Manufacturers, Best Machine Shop / Facility In India, Best Machining Facility In India, Critical Castings, Machined Ready To Fit Parts, Machined Hydraulic Parts Manufacturers, Machined Ready To Fit Pump Parts / Fit Valve Parts / To Fit Automotive Parts, Ferrous Castings / Non Ferrous Castings With Machining, Critical Castings Along With Value Added Services, Critical Precision Machining Along With Value Added Services and our setup situated at Kolhapur,Maharashtra,India, Majorly we target European and American Countries
Single Piece Flow & Robotic Line Working
,
Critical Casting with Pricision Machining Allong with Value Added Processes.
- ROBOTIC LINE (FANUC) CNC 1,2,3 & VMC 3
- HMC (MAZAK) STROKE XYZ-600*600*550
- HMC (AMS-400XL) STROKE XYZ-600*450*410
- VMC'S (FILLER/COSMOS CVM 850) WITH 4TH AXIS
- VTL (AMS30*700) CHUCK DIA.400 MM. CNC (FTC-10) FILLER/ASKAR MAKE CHUCK SIZE -300 MM.
Solution partner for your any type of casting machining & Sub assembly requirements
| SR. NO | MACHINE | MAKE | Stroke X | Stroke Y | Stroke Z | Tool Capacity | Accuracy |
|---|---|---|---|---|---|---|---|
| 1 | ROBO (CNC 1,2,3 & VMC 3) | FANUC | - | - | - | - | 0.005 |
| 2 | HMC MACHINE | MAZAK | 600 | 600 | 550 | 40 | 0.005 |
| 3 | HMC MACHINE (MH-500) | DMG | 710 | 600 | 600 | 40 | 0.005 |
| 4 | HMC 400 XL | AMS | 500 | 500 | 500 | 40 | 0.005 |
| 5 | VTL MACHINE (BVL-800) | BFW | 500 | 500 | 500 | 24 | 0.005 |
| 6 | VTL MACHINE (30/700) | AMS | 700 | 700 | 700 | 8 | 0.005 |
| 7 | VMC MACHINE (VMP-23A) | FILLER | 500 | 400 | 400 | 20 | 0.005 |
| 8 | VMC MACHINE (CVM-850) | COSMOS | 640 | 500 | 500 | 24 | 0.005 |
| 9 | VMC MACHINE (BVM-50) | BFW | 500 | 500 | 500 | 24 | 0.005 |
| 10 | CNC MACHINE (FTC-10) | FILLER | 250 | 250 | 250 | 10 | 0.005 |
| 11 | CNC MACHINE (SPINNER-15) | ASKAR | 250 | 300 | 300 | 8 | 0.005 |
| 12 | CNC MACHINE (SPINNER-18) | ASKAR | 350 | 350 | 350 | 12 | 0.005 |
| 13 | CNC MACHINE (SPINNER-15) | ASKAR | 300 | 300 | 300 | 8 | 0.005 |
| 14 | CNC MACHINE | JAEWOO | 300 | 300 | 300 | 8 | 0.005 |
| 15 | CNC MACHINE | AMS | 250 | 250 | 250 | 8 | 0.005 |
Manufacturing Facility ( Foundry )
Magna Industries Plant 4
- Plant capacity: 300 MT/month
- Furnace: 500kg (single track)
- Casting weight range: 0.2kg to 48kg
- Materials: Cl, SGI, SiMo
- Inhouse quality testing facilities
- Inhouse machining facility
Magna Industries Plant 3
- Plant capacity: 125 MT/month
- Furnace: 300kg (single track)
- Casting weight range: 0.2kg to 12kg
- Materials: CI, SGI & SiMo
- Inhouse quality testing facilities
Plant competencies
- Suitable for medium to large sized castings with heavy bunch weight.
- Infrastructure capable to handle heavy moulds and core assemblies.
- Capable of catering to large volume requirements.
Plant competencies
- Suitable for small sized critical castings.
- Experienced team capable of handling complex core assemblies.
- Capable of catering to medium to large volumes.
CMM Room, Inspection & Machining Area
